Documentation

LibreServo v2 PCB

I had pending for months to upload the schematics to the web. The schematics are exactly the same with which I made the LibreServo v2 PCBs but with the texts corrected in position so they read better.

In previous posts as you can read in the article of the first LibreServo test board and in the conclusions of the second LibreServo test-board, the LibreServo changes were massive in each and every aspect. Virtually every component was overhauled and moved to a two PCB, four-layer design.

LibreServo encoder assembly video

To know the position of the servomotor axis, LibreServo uses the AEAT-8800 16-bit encoder. This encoder replaces the potentiometer that the servomotors have and with it we get much more precision and allows the servomotor to rotate 360 degrees.

To achieve this, LibreServo makes use of a tiny 10.2x11.2 mm PCB to which a 3D printed part of the same size and shape as the original potentiometer is attached. This 3D printed part consists of 3 small parts, a 4x7x2mm bearing and a small 6x2.5mm diametrically magnetized magnet. Only a glue point is needed to fix the magnet. The rest of the parts, bearing and PCB are designed to be snap-fitted and fixed.

I have spent a lot of time on the command part of LibreServo and I think it is one of the most important parts of the project, it is how LibreServo is presented to the user. It offers a flexibility and possibilities that I have never seen in any manufacturer.

The documentation of the commands will be divided into two articles, this article is more focused on examples and explanation of execution and the other article is focused on the description of LibreServo commands.

LibreServo has a task manager for the high-priority engine management part and a separate low-priority task manager for sending data to the user only (commands GX). This must be taken into account since the order and timing will be independent between the commands to receive data and the rest of the commands.

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I have spent a lot of time on the command part of LibreServo and I think it is one of the most important parts of the project, it is how LibreServo is presented to the user. It offers a flexibility and possibilities that I have never seen in any manufacturer.

The documentation of the commands I will divide it in two articles, this article is more focused on the description of the commands and the second part is focused on examples and explanation of execution in LibreServo.

[...]

Music with LibreServo

Although I had many parts of the code already done, the truth is that putting all the code together and making all the functions and internal structure non-blocking has been a much more laborious task than expected. In addition, I have programmed dozens of commands and the first version of the LibreServo Software is much more complete than I had originally anticipated.

After several months of work, LibreServo has finally reached version 0.1 in the software. What does this mean? It means that LibreServo is still in Beta version, but it is mature enough to present itself in society. This will be only the first of several entries that I will be uploading these days.

I have updated the Github of LibreServo with the latest files and I will try to keep it updated.

In the next few days I will upload the documentation of LibreServo commands, but in case anyone wants to read the code itself, I have made two small diagrams to help understand how LibreServo works.

S-curve graph. Position, acceleration and velocity.

A servo motor is a motor that maintains a given position, but how does it get to that position?

A normal servomotor only receives the final position by PWM and always goes as fast as it can to that point. A smart servo motor, on the other hand, usually receives a command that tells it the end position and how fast it has to reach that position, at which point the smart servo motor starts to calculate the path to the end position. There are several ways to trace the route, those are the motion curves.

Soldering the first LibreServo v2

This little entry is to announce that the new LibreServo has arrived, I was able to solder it without any problem and it is fully working! 🥳

After the tests I did with the test boards v1 and v2 many changes were made to the design of LibreServo. Because of those many changes, LibreServo moves to version 2.

LibreServo sending data via RS485 to Arduino plotter

After several tests, the LibreServo hardware is finally chosen and it's working, even the H-bridge that gave me a lot of problems! In general, all the parts of LibreServo remain as they were, because they were already working correctly, except the parts are discussed in this article.

Hello World in LibreServo PCB test v2

A month ago I was analyzing the results and conclusions obtained with the LibreServo test PCB v1 and trying not to lose momentum this month I have designed, I have ordered new PCBs and I have already assembled the LibreServo test PCB v2! 🥳

It is the first PCB that I have designed with 4 layers for LibreServo and I hope that this will mitigates some issues with the H-bridge that I think comes, in part, from electronic noise. For the rest, it is a PCB with the final components, it is closer to the final design in which I have forced myself to put the components as close as possible to each other to see the real limit between what is designed and what can be easily welded without overcomplicating things, everything holds up on paper but then you have to bring it to reality.